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Kayden InstrumentsThermal Products

thermal switches

Overview

Kayden's Thermal Switch Product Group contains a state-of-the-art thermal switch for virtually every liquid, gaseous and slurry application. We offer a series of industrial strength flow switches, level switches and interface switches to meet your enterprises needs. Whether you require a flowmeter, level sensor, level switch, flow indicator or a flow sensor, we've got the product for your application. We have the thermal flow switch and thermal level switch that can be connected to your control system for intelligent process monitoring and control. Our new in-line air flow meter offers a host of advantages for pnuematic assembly line processes.

Thermal Dispersion - Principle of Operation

The thermal dispersion (calorimetric principle) utilized in the Kayden Thermal Switch Product Group is based on two temperature sensors which are in close contact with the process, but which exhibit good thermal insulation with respect to each other. One of the sensors is constantly heated. In a stationary (no flow) condition, there is a constant temperature difference between the two temperature sensors.

When flow occurs, heat energy is drawn from the heated temperature sensor and the temperature difference decreases. The change is in proportion to the flow rate of the process. This same dispersion principle applies to level & interface applications. Click here for more information on Kayden's Thermal Switch Product Line Principle of Operation.

Ease of Operation

Ease of operation via intuitive fingertip user interfaces, dual set points and a 4-20 mA output are a few of the Thermal switch Product Groups' outstanding features.

Many models have dual set point relays whose outputs may be connected to external loads (i.e. motors, solenoids, etc,) or PLC inputs, while being configured for fail-safe applications or utilize the 4-20 mA output for customized flow monitoring requirements.

The self-test and communication capabilities of microprocessor-based devices help reduce downtime and improve plant safety. Upon detection of abnormal conditions or the need for maintenance, plant operations and maintenance personnel can be notified allowing for corrective action to be taken quickly.

On-line fault notification mechanisms immediately inform the central control system operator should a device failure occur. This allows action to be taken before production is affected or before a hazardous or inconvenient incident occurs.

Centralized Control Systems

Our clients require products that integrate seamlessly with their modern systems. Kayden's intelligent devices offer advanced self-diagnostics, remote monitoring and communications for integration with centralized control systems.

Communications allow management of processes and devices from a single system allowing you to make better decisions with greater confidence.

Remote connectivity lets you monitor and configure units from a central location at your main plant site. Likewise it allows sites, spread over a region or around the world, to be managed from a central location within the enterprise. On a smaller scale, the switches may be accessed from a laptop computer.

Connectivity allows more efficient use of resources within your corporation resulting in higher efficiency and savings - truly decreasing your total cost of ownership! The many capabilities of Kayden's Thermal Switch Product Group provides for improved management of your resources.

Visit our Documentation page to view or download Thermal Switch Spec Sheets, Brochures, Manuals, Guides and Approvals. To view or download any thermal switch drawings or wiring diagrams for free visit our Dimension Drawings or Wiring Diagrams page. Visit our Software page to download the latest version of the Kayden RCM software for free. To configure any of the Thermal Switches visit our Configurators page.
Applications:
  • Pump Protection - Dry Alarm
  • Leak Detection
  • Flow Monitoring & Verification
  • Tank Overflow Protection
  • Flare Gas Monitoring
  • Monitoring Pruge Air Flow
  • Drain Line Flow
  • Interface Control in Separation Vessels
  • High Pressure Flows
  • Lube Oil systems
  • Vent Monitoring
  • Natural Gas to Boilers
  • Emergency Eye Wash Stations
  • Tanker Loading & Unloading
  • Relief Valve & Rupture Disk Flow Monitoring
  • Remote Indication of Flow via Analog Output & Digital Communications
  • Liquids, gases & steam
  • Slurries
  • Oil, Gas & Air
  • Interface Detection
  • Corrosive Liquids
  • Hazardous & general-purpose areas
  • Interface Control & Level Detection in Settling Vessels
  • Chemical Injection / Additive Flow Monitoring

CLASSIC 800 Series

The Kayden CLASSIC series of level and flow switches are designed for flow, level, interface & temperature applications in liquids, gases, air and slurries. For further specifications choose one of the following:
 
 
810 Threaded
816 Threaded PG
812 Flanged
814 Flanged PG
821 Threaded Single Probe
830 Threaded In-Line
832 Flanged In-Line
828 Flanged Sanitary

BASIC 400 Series

The Kayden BASIC series of level and flow switches are designed for flow, level & interface applications in liquids, gases, air and slurries.
 
 
410 Threaded
416 Threaded PG
412 Flanged
414 Flanged PG
421 Threaded Single Probe
430 Threaded In-Line
432 Flanged In-Line
428 Flanged Sanitary

CMP 100 Series

The Kayden CMP series level and flow switches are designed for flow & level applications in liquids, inert gases, air and slurries. For further specifications choose one of the following:
 
 
112 Threaded
115 Threaded
122 Flanged
125 Flanged

DIN Rail System - CLASSIC & BASIC Series

Kayden's DIN Rail System is a cost effective remote-mount arrangement of general-purpose flow switches and level switches. Create your own thermal flow switch or thermal level switch by combining the CLASSIC and/or BASIC Electronics with any of the 27 unique styles of Kayden Thermal Sensors.
 

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Call 800-752-9055 for literature and pricing or to make an appointment to have a salesman visit your site.  If you prefer to ask for information via the internet use the "REQUEST INFO" button above or e-mail = sales@rjmsales.com.

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